Zero Defects.
Every Toothbrush. Every Time.
MOCCA by Mesolt is the AI-powered inline inspection system that fully automates quality control for filaments and tufts — 100% coverage, zero manual effort, directly integrated into your production line.
MOCCA explained in 60 sec.
Manual Brush Inspection Is Holding You Back
Costly Manual Checks
Traditional filament inspection is slow, inconsistent, and ties up skilled workers on repetitive tasks.
Defects Reach Your Customers
Missing filaments, wrong colors, or irregular tufts slip through — damaging your brand and triggering costly returns.
No Data, No Improvement
Without detailed inspection data, optimizing your brush production process is guesswork.
Meet MOCCA
Built for Brush Manufacturing
MOCCA is Mesolt's AI-powered inline inspection system, purpose-built for toothbrush and brush manufacturing. It automatically checks every single tuft and filament on your production line — detecting defects in real time, storing every data point, and giving your quality team full visibility and control. No more sampling. No more surprises.
Every Defect. Detected. Automatically.
MOCCA checks six critical quality characteristics on every toothbrush — simultaneously, in real time.
Filament Count
MOCCA's AI verifies the exact number of filaments in every bundle. No under-filled tufts ever leave your line.
Color Accuracy
Every filament is analyzed for color. Mixed or wrong-color filaments are flagged instantly — with configurable tolerance levels.
Filament Density
A real-time heat map reveals density distribution across every tuft — catching subtle packing defects invisible to the human eye.
Splay Detection
MOCCA detects splayed or splayed-out filaments that would affect the brush's performance and appearance.
Missing Filaments
Empty or incomplete tuft holes are detected and measured — no gap goes unnoticed.
Tuft Shape & Geometry
Roundness, circumference, and geometric parameters are evaluated for every single tuft on every brush.
Up and Running in Minutes — Not Days
MOCCA's Auto-Teach mode eliminates complex setup. Train a new brush product with a single click.
- 1
Install MOCCA
Mount the capture module above your line. Camera, lens and lighting are pre-aligned — no fine-tuning needed.
- 2
Press Auto-Teach
One click starts the fully automatic setup. MOCCA captures images and calibrates focus and exposure by itself.
- 3
AI Detects Your Product
MOCCA identifies all tuft positions and groups them by color and geometry automatically.
- 4
Recipe Created
A complete inspection recipe is generated — all parameters set. You only define your tolerances.
- 5
100% Inspection Starts
Your line runs. MOCCA inspects every brush, every tuft, every filament. Fully automated.
Industrial Hardware. Zero Compromise.
Capture Module
Pre-aligned camera, lens and lighting system. Mounts directly above your production line. Operational immediately after installation — no calibration, no fine-tuning.
Evaluation Module
Equipped with an industrial PC and a powerful graphics card. Processes each image in real time directly on the device. Can be installed separately in your control cabinet or combined with the capture module to create a standalone station.
Every Inspection. Every Data Point. Stored.
MOCCA doesn’t just inspect: it also records data. Every result, every image and every measurement can be stored locally or sent over your network for analysis, reporting and continuous improvement of production.
Real industry footage.
No matter what shape, color or format. Auto Teach can learn any toothbrush in under one minute with AI.
Built for Industrial Brush Production
See MOCCA on Your Production Line
Book a live demo and find out how MOCCA can eliminate defects and automate quality control in your brush manufacturing — starting today.